Industrial coatings are essential in the manufacturing process in many sectors including the automotive, aerospace, food processing, and many other industries. They are essentially thin films deposited on materials to enhance properties including corrosion resistance, wear resistance, and conductivity, among others. There is a lot you know about industrial coatings to help you pick the right one for your applications. Let us do a quick guide on what you need to know about industrial coatings.
The Benefits of Industrial Coatings
Industrial coatings have the ability to enhance your products’ life and performance. The following are some of the ways that industrial coatings can be useful:
Non-stick coatings– they range from slow-release to high-release applications. The applications can be tailored to achieve such benefits as:
- Reduced scrap
- Increased product life and production
- Optimized manufacturability
Non-stick coatings are quite common in the food industry.
Low-friction coatings– they are meant to keep your surfaces lubricated while preventing wear and ensuring longevity. It helps to:
- Prevent seizing
- Remove service aspect
- Reduce maintenance
It is best for use in actuator screws, delivery chutes, and control value assemblies.
Chemical resistance– the coating prevents your part from chemicals, prevents corrosion and contamination and keeps materials from sticking.
Industrial Coating Application Methods
After preparing the industrial paints, it is time to apply the coating to the desired material. It is important to note that there are different ways to apply industrial coatings to your products. Brushes, rollers, and sprayers are the common applicators that you can use in industrial settings. Let us expound more.
Brushing– it is suitable for on-site application. This method is useful as it doesn’t require high initial capital and typically involves short set-up times.
Rollers- These are ideal for coat application on large flat, curved surfaces. It is much less time-intensive compared to brushing
Sprayers– This method is cost-effective as it reduces overall labor costs. It is one of the best application methods. Sprayers come in two forms: conventional air sprayers and airless sprayers. Both utilize a type of surface that is atomized into a fine powder rather than a typical liquid coating.
Selecting industrial coating formulation
There are several factors you may consider when selecting industrial coating formulation. They include:
Ingredient formulation: The right industrial coating may need to contain such materials as acrylic or epoxy. Additionally, the conditions necessary for the substrate to function properly should also be considered, for example, high temperature.
The right environment- For optimum effectiveness, industrial coatings require a consistent environment with the recommended temperature.
Industrial coating properties- it is significant to consider the coating properties as they exist in their variations. For example, urethane coatings can withstand diverse chemical and physical impacts. Consequently, it is worth noting that most of the aesthetics and functional properties rely on the coating material and the process of application
As a manufacturer, you are keen on making the right products with long life and remarkable performance. Therefore, you need to enhance your products with coatings to prevent corrosion, wear, or even maintenance work. That is why it is necessary to understand the various kinds of coatings and appropriate uses, from which you can choose.